How to Prevent Roller Cam Walk
WHY USE ROLLER TAPPETS?
The advantage in using roller tappets is that they take in stride
every engine condition from slow speed idling, through intermediate
to extreme high speed operation. The first V-8 roller tappet
camshafts were tedious to install requiring the block to be drilled
for bolt-in guide plates. Later, when Isky patented the first self-guided
roller tappets in 1958, the roller camshaft became a simple
slip-in installation.
CAM WALK (AXIAL THRUST) PHENOMENON
As roller cams became more popular and racers removed their flat
lifter camshafts in favor of the roller cams, some racers experienced
cam walk (either forward or backward cam movement in the
block) along with erratic distributor timing. The tell-tale signs are a
worn thrust face on the block (if movement was backward) or a
scored timing chain cover (if movement was forward), or excessive
wear of the cam's distributor drive gear.
THE ENGINE BLOCK IS DISCOVERED TO BE THE PROBLEM
At about this time Iskenderian was running Dynomometer
Tests of flat versus roller cams on the new 327 cu. in. Chevy
engine. After all scheduled flat lifter cams were tested, we
began testing a series of roller grinds for power output. Much
to our dismay the first roller cam tested showed a bad power
loss. A check up showed the distributor timing had moved.
Further inspection showed the cam had walked forward in
the block, scoring the timing chain cover.
Ed Iskenderian immediately took interest in these problems
and to isolate the cause, he removed the timing chain (disconnecting
the cam from the crank) and removed all
pushrods and rocker arms from the engine, leaving only the
camshaft, rollers and rev kit springs (which pre-load the tappets
to the camshaft.) With the cam now independent of the
crankshaft, he revolved the cam with a speed handle wrench
and socket on one of the cam sprocket bolts. (Fig. 1) Turning
in the normal running direction, after 20-30 turns, sure
enough the camshaft had screwed itself out of the block
approximately 1/8 inch. (Fig. 1A).
Then in curiosity, he reversed the turning direction
and found the cam to walk backward. Now, where did the
problem lie? In the cam assembly or the cylinder block?
Isky's curiosity induced him to try this same cam and roller
tappet combination in another spare block. When he did he
found he could turn the cam in either direction indefinitely,
without experiencing cam walk. This confirmed his suspicion
that the first block had its tappet bosses bored out of square
with the cam bearing bore, causing the roller tappets to
thread the camshaft in or out, depending on the direction of
rotation.
HOW CAN THE TAPPET BOSSES BE "OUT OF SQUARE"?
Since Factory machining of the engine block is done in
sequence at different stations, an engine block having just
been line bored, next moves down to the tappet boss boring
station and could easily be dislocated slightly, if any of its
datum points were burred or if a metal chip lodged between
the datum point and the fixture. While the angular error
would probably only amount to a fraction of a degree, the
roller followers can now no longer take a true path around
the cam lobe. Instead, the followers now skid laterally during
the rise and fall cycle. It is this lateral skid force that transfers
to the camshaft and all 16 tappets can easily create several
hundred lbs. of cam thrust force. (Fig. 2)
